Automated solutions

Step-by-step automation
Automated vehicles
Integrated solutions
Our automated offer
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Case studies

Step-by-step automation

Modular thinking

Automating your material handling processes can seem complex, but often the material flow throughout your site is quite logic, regardless if it's a warehouse or a production site. With our systematic approach we can easily find common functions that can be identified as configurable modules for repetitive use. This is the Toyota way of working: separating repetitive flows from unique ones within the process.

Lean thinking

Automated guided vehicles (AGVs) are ideal to use for your repetitive flows. Together we will identify the flows where automation will add the most value and take on your automation journey step by step. When we have identified which flows to automate, lean thinking will help us eliminate waste, and standardise processes to make automation smoother.

Let’s take a look at this manufacturing site to see which processes can easily be carried out by AGVs and take the first step...

Overview of factory floor with step by step automation flows

Where would you like to start your journey?

A. Put-away

Step by step automation_SAE put-away to floor buffer

In the put-away area pallets are transported from the inbound area, typically floor buffers, to a storage area, which is often a floor buffer or racking.

B. Replenishment

Step by step automation_TAE replenishing production

In production sites or warehouses there is always a need for replenishment of material such as pallets with parts that are taken to the production lines or picking areas that are restocked.

C. Point-to-point transport

Where pallets are moved, there are often simple transportations from one specific station to another specific station. In distribution centres where pallets are directly transported from inbound to outbound this is called cross-docking.

D. Empty pallet handling

Step by step automation_SAE empty pallet handling

In a warehouse or manufacturing site, there are always a lot of empty pallets as goods have been used or picked. Empty pallets are also needed to place picked items or finished goods from the production on.

E. Finished goods to outbound

Pallets with finished goods are picked up at a temporary storage or the wrappers close to production or picking areas, and dropped off at the outbound area, typically floor buffers or deep stacks, waiting to be loaded into lorries.

Our automated vehicles

Pallet transport, storage in racking or on the floor or just-in-time delivery of goods, our Autopilots and Radioshuttle can take care of all the repetitive load handling in your warehouse.

Automated horizontal carrier

Fork-free automated single pallet handling
Perfect for A-to-B and loop transport
Seemless pallet handover to the automated warehouse trucks

Automated warehouse trucks

Designed to automate repetitive pallet handling
Allows for pallet transport, block stacking, mixed pallet handling and high-level storage
Manual operation possible

Automated tow trains

Fork-free automated pallet and item handling
Perfect for just-in-time delivery and milkruns
Manual operation possible

Semi-automated shuttles

High-density, deep storage solution with 80% space utilisation
Increased throughput
Ideal for coldstore operations
Also fully automated solution available with Swarm automation storage

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AGVs at Jaylo and SKF

Toyota automated trucks support 24/7 operations

To cover the long-distance transport through the tunnel, 4 RAE160s, automated reach trucks were implemented at Jaylo and 2 SAE160s, automated stackers at SKF.

Pallets are now moved via a fully automated tunnel with the help of the AGVs continuously in both directions. This has helped to establish just-in-time deliveries with minimal waiting times, reducing the costs of the deliveries and gaining productivity and efficiency.

Check out the full story>>

Integrated solutions

Wide expertise

Our systems integration group specialises in state-of-the-art automation applications for order preparation, product sortation and high-density storage technologies. Controlled with modular Warehouse Execution Systems (WES), these are designed to optimise our customers’ material handling operations.

Close co-operation with Vanderlande

We also work together with our sister company Vanderlande, global market leader for value-added logistic process automation, along which we offer a wide range of fully automated solutions for airports, warehouses and the parcel industry.

Our automated offer

In order to optimise efficiency and flexibility in your warehouse, Toyota offers different types of automation products and components. These will support you in your journey to automate material handling processes.